J.R. Boutell

CUSTOM MADE PINS

Pins are normally between 1/2" and 1 1/2" in size.
 We offer them in many process which are listed below.
 Click below for information and pricing on each process:

All of the prices listed include a military clutch.  If a different attachment is desired, select from the ATTACHMENTS list.  It is helpful to read the GENERAL INFORMATION section for additional information regarding die charges, number of colors etc.  Please call us at (888) 850-6630 with any questions or for a quote.

GENERAL INFORMATION
DIE CHARGES:

Up to 1" - $72.00

1 1/8" to 1 1/2" - $96.00

Measure the largest dimension.
Add $36.00 each for center cut-outs.
Add $36.00 for loop tooling.
3-Dimensional die charges quoted on request.

COLORS:
Above prices include up to 4 colors.
Add .07 for each additional color, (.11 each for lasered)
Neon colors are available in soft enamel - .14 per color extra.

EPOXY DOME:
.06 each up to 1", .12 each for 1" and over.

PLATING:
Above prices include 14K gold, silver, bronze & copper overlay.
Add .09 each for antique gold, antique silver, or black metal.

PRODUCTION TIME:
3 to 5 weeks average.

PRE-PRODUCTION SAMPLE:
Die charge plus $80.00

ATTACHMENTS:
(add to list prices below)

All prices include a military clutch.

Deluxe Clutch .30

Deluxe Clutch w/chain & bar .30

Safety Pin .24

Additional Military Clutch .07

Screw Back .30

Stick Pin with Head .24

Other attachments are available, please inquire.

HARD FIRED ENAMEL (CLOISONNÉ)
A die is manufactured from your artwork.  It is loaded into a stamping press and copper blankes are produced.  The recesses in the blanks are filled with finely ground glass color pigments.  All colors must be separated by a copper border in the die.  It is than baked at 1300 degrees for 3 hours and the glass color pigments turn into porcelain.  The piece is than surface ground and polished.  Plating comes next and it only adheres to the copper surfaces.  Finally the piece is buffed and individually poly bagged.  This is the most common type of production.  96% of our business is done in this process.

SIZE

100

300

500

1000

3000

5000

1/2"

1.72

1.00

.75

.74

.73

.72

5/8"

1.87

1.07

.85

.84

.83

.82

3/4"

1.92

1.12

.94

.89

.88

.87

7/8"

2.03

1.23

1.00

.99

.98

.97

1"

2.17

1.34

1.11

1.10

1.09

1.08

1 1/4"

2.54

1.64

1.42

1.41

1.40

1.39

1 1/2"

2.91

1.96

1.74

1.73

1.72

1.71

See "MEDALLIONS" for larger sizes.

LASERED COLORS ON
100% HARD FIRED CLOISONNÉ

The same die and pigment color as hard enamel except form or all of the colors are lasered onto the piece as a final step.  This does not require a plated metal border around all colors.

SIZE

100

300

500

1000

3000

5000

1/2"

2.17

1.28

1.26

1.22

1.14

1.06

5/8"

2.34

1.42

1.40

1.35

1.27

1.20

3/4"

2.41

1.47

1.45

1.41

1.33

1.25

7/8"

2.53

1.57

1.55

1.50

1.43

1.35

1"

2.66

1.68

1.65

1.61

1.53

1.45

1 1/4"

2.81

1.84

1.76

1.70

1.63

1.55

See "MEDALLIONS" for larger sizes.

SOFT ENAMEL
(DIE STRUCK AND ENAMEL FILLED)

A die is manufactured from your artwork.  It is loaded into a stamping press and copper blanks are produced.  The recesses are slightly deeper in this process than for hard enamel.  The piece is plated and the recesses are hand filled with enamel.  This is an economical alternative to the hard fired Cloisonne.

SIZE

100

300

500

1000

3000

5000

1/2"

1.55

.91

.75

.72

.70

.69

5/8"

1.59

.95

.85

.76

.74

.73

3/4"

1.62

.99

.94

.80

.78

.77

7/8"

1.66

1.03

1.02

.84

.82

.81

1"

1.70

1.06

1.04

.87

.85

.84

1 1/4"

2.06

1.75

1.37

1.27

1.25

1.24

1 1/2"

2.42

2.24

1.76

1.68

1.65

1.63

See "MEDALLIONS" for larger sizes.

HIGH POLISHED METAL
WITH SANDBLASTED BACKGROUND
A die is manufactured from your artwork.  It is loaded into a stamping press and copper blanks are produced.   The piece is sandblasted to a matt luster finish.  Than the high ridges of the piece are polished and plated.   This is extremely nice in antique finishes.  Colors can be used and are considered extra.

SIZE

100

300

500

1000

3000

5000

1/2"

1.73

1.02

.75

.74

.73

.72

5/8"

1.87

1.13

.85

.84

.83

.82

3/4"

1.99

1.24

.94

.93

.92

.91

7/8"

2.20

1.48

1.11

1.10

1.09

1.08

1"

2.43

1.62

1.26

1.25

1.24

1.23

See "MEDALLIONS" for larger sizes.

PHOTO ETCHED
(ETCHED WITH SOFT ENAMEL FILL)

Your design is screen printed on pre-stamped metal blanks.  They are than exposed to acid and the non-screened areas etch to a recess.  The pieces are plated and hand filled with soft enamel.  These are very cost effective.

SIZE

300

500

1000

3000

5000

10000

1/2"

.81

.78

.65

.64

.63

.62

5/8"

.82

.79

.66

.65

.64

.63

3/4"

.83

.80

.67

.66

.65

.64

7/8"

.84

.81

.68

.67

.66

.65

1"

.85

.82

.69

.68

.67

.66

1 1/4"

1.03

1.00

.84

.83

.81

.80

1 1/2"

1.20

1.18

1.02

1.00

.98

.96

See "MEDALLIONS" for larger sizes.

J.R.BOUTELL
P.O. BOX 40
SOUTH BOARDMAN, MI 49680

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PHONE - (231) 369-3300
TOLL FREE - (888) 850-6630

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